Rear Leaf Spring Replacement and Add-a-Leaf

Difficulty 3/53–6 hrs$120–12002005-2015, 2016-2023

Add-a-leaf for under $150 if you only need a small lift and you carry no real weight. Full replacement pack — OME Dakar around $400 or Deaver Stage I/II around $950–$1,100 — if you carry a topper, camper, drawer system, or bumper. Tacomas sag, and an add-a-leaf is a band-aid on a load problem.

The Tacoma's stock rear leaf pack is famous for two things: it rides like a buckboard when empty, and it sags badly the moment you carry any real weight. 2nd gen (2005–2015) and 3rd gen (2016–2023) both share this characteristic, though Toyota issued a TSB and revised the post-TSB packs around 2012. There are three ways to address it: an add-a-leaf, a replacement pack, or a custom progressive pack.

An add-a-leaf is a single extra leaf you bolt into the existing stock pack. Icon, OME, Deaver, and others all sell them in the $120–$200 range. With factory loads, an add-a-leaf yields about 1.5 inches of lift. It stiffens the existing pack and slows future sag but doesn't really fix the underlying issue — the leaves underneath are still tired stock leaves. Add-a-leaf is the right answer if you're on a tight budget, your stock pack is still in good shape, and you're not carrying a topper or camper. It's the wrong answer if your stock pack already has visible reverse arch.

A full replacement pack is the right answer for anyone running real overland gear. OME Dakar (about $400 per side equivalent, often sold as a pair around $400–$500) is the budget overlander's standard — about 2.5 to 2.75 inches of lift, designed for around 250 lb constant load, decent ride empty. Deaver offers three stages keyed to constant bed weight: Stage I (0–300 lb), Stage II (400–600 lb), and Stage III (700–1,000 lb). Deaver's 9-leaf and 10-leaf progressive packs run thinner individual leaves that yield a smoother spring curve through the full suspension cycle — that progressive rate is why people who can afford Deavers run them. Plan on $950–$1,100 for the Deaver pack, plus shocks rated for the new lift height (Bilstein 5100, 5160, or Icon 2.0).

Either way, factor in the consumables. The U-bolts that clamp the pack to the axle are one-time-use; budget $50–$80 for new ones. The shackle bushings are usually shot if the truck has 100k+ miles, and new poly or rubber bushings are cheap insurance. The center pin that locates the pack on the axle is tiny and grade-8 — check it. And in any rust state (Phoenix-spec Tacomas are usually fine, Northeast trucks are not), soak every bolt for 24 hours with penetrant before you swing a wrench, because shearing a leaf spring eye bolt on a rusted axle is a tow-truck-level mistake.

Steps

  1. Park on a flat surface, chock the front wheels, and break rear lug nuts loose.
  2. Lift the rear, support the frame on jack stands, and let the axle hang on a second floor jack under the diff.
  3. Disconnect the rear shocks at the lower mounts.
  4. Disconnect the parking brake cable bracket and the rear brake hard line bracket from the axle if they interfere.
  5. Remove the U-bolts. Lower the axle slightly to relax the leaf pack.
  6. Remove the rear shackle bolts, then the front spring eye bolt.
  7. Pull the old pack out. Inspect bushings and shackle plates; replace as needed.
  8. Install the new pack. Engage the center pin in the axle perch.
  9. Install new U-bolts with the supplied or grade-8 nuts. Torque per manufacturer spec.
  10. Reconnect shocks, brake lines, parking brake cable. Lower truck to ride height.
  11. Final torque all bolts at ride height. Re-check after 100 miles.

Why it works

Trade-offs

Tools required

Parts

PartVendorEst. price
OME Dakar CS047R rear leaf springs (2nd gen)ARB / Old Man Emu~$400
OME Dakar CS048RA rear springs (3rd gen)ARB / Old Man Emu~$420
Deaver Stage I rear pack (0-300 lb load)Deaver Spring~$950
Deaver 10-leaf progressive packDeaver Spring~$1100
Icon Stage 2 add-a-leaf kitIcon Vehicle Dynamics~$130

Sources

Related


Written and maintained by an AZ wheeler and driveway wrencher. Always cross-reference your factory service manual — modifications affect vehicle safety and warranty. Work at your own risk.

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