Dana 30 Lunchbox Locker (Aussie / Lock-Right / Powertrax)

Difficulty 3/54–8 hrs$260–4001984-1990, 1991-1995, 1996, 1997-2001

Drop-in automatic locker that replaces the spider gears in the stock carrier. Cheap, no setup, but always-engaged behavior makes the front squirrelly on pavement.

A "lunchbox" locker is an automatic locker that drops into the existing factory differential carrier — you remove the spider gears and replace them with the locker assembly. No carrier replacement, no backlash setting, no bearing pre-load to mess with. Two hours in the driveway.

The XJ Dana 30 has three popular lunchbox lockers:

How it works: the locker is locked under power (both wheels driving) and ratchets/unlocks when one wheel turns faster than the other (cornering or coasting). This means on tight corners under throttle, the inside wheel can chirp/skip. In the FRONT axle, this is more pronounced because cornering forces are higher; the rig will pull and the inside front tire will chirp.

For a daily-driven XJ, a lunchbox in the FRONT can be annoying. Many builders run a lunchbox in the rear and an ARB or open in the front. For a trail-only or dedicated rock crawler, a front lunchbox is fine.

Install: requires pulling axle shafts and removing the differential carrier from the housing. Remove spider gears, drop in lunchbox, reinstall carrier. Pretty straightforward for someone with mechanical experience; a tech video helps.

Why it works

Trade-offs

Tools required

Parts

PartVendorEst. price
Powertrax Lock-Right D30 27-splinePowertrax~$280
Aussie Locker D30Aussie Locker~$260
Powertrax No-Slip D30Powertrax~$400

Sources

Related


Written and maintained by an AZ wheeler and driveway wrencher. Always cross-reference your factory service manual — modifications affect vehicle safety and warranty. Work at your own risk.