Replacing steel winch cable with synthetic line is safer, lighter, and more manageable to handle — the modern default.
Steel cable stores enormous kinetic energy when loaded; under failure it whips. Synthetic line of comparable strength fails by parting cleanly — far safer for bystanders and the operator. It's also half the weight, much more manageable to spool by hand, and friendlier when respooling without a tensioned load.
The upgrade involves swapping the line, fairlead (steel rollers must come off — they shred synthetic; replace with an aluminum hawse), and ideally a line damper for use. Choose a line rated at least equal to the winch's pull. Common picks are Master Pull, Factor 55 Extreme Duty, or Bubba Rope synthetic.
UV exposure and abrasion shorten synthetic line life — wrap it with a sun cover when not in use, and inspect for fuzzing/cuts before each trip.
| Part | Vendor | Est. price |
|---|---|---|
| Master Pull Superline 3/8" x 100' | Master Pull | ~$280 |
| Aluminum hawse fairlead | various | ~$45 |
| Factor 55 Pro-Link XL closed-end thimble | Factor 55 | ~$140 |
Written and maintained by an AZ wheeler and driveway wrencher. Always cross-reference your factory service manual — modifications affect vehicle safety and warranty. Work at your own risk.