Mid-Tier Lift for the Power Wagon — 4"-6" Full Kit ($1,500–$4,000)

Difficulty 4/510–16 hrs$1500–40002014-2018, 2019-2024

A 4" lift on the Power Wagon opens up 37" tires, meaningfully improves departure angle, and puts you in a different league for approach geometry on technical trails. The thing that determines whether the install goes well is not the springs — it is whether the kit corrects the track bar, caster, and steering geometry that a coil-sprung solid axle throws out of alignment the moment you raise it. Buy the kit for its geometry parts, not its lift number.

Clear up a persistent piece of misinformation first, because it sends people to the wrong parts shelf: the 2014+ Power Wagon is coil-sprung at both ends and has no air suspension and no leaf springs.

That architecture is why lifting a Power Wagon is a geometry job. Raise a leaf-sprung axle and the springs still locate it. Raise a coil-sprung, track-bar-located axle and you have shifted the axle sideways relative to the frame, rotated the caster out of spec, changed the drag link angle into bump steer, and moved the pinion out of phase with the driveshaft. A kit that ships four springs and four shocks has addressed none of that.

Check the parts list against this before you buy. Anything missing you will be ordering later at retail.

Front

Rear

Both ends

The electronic sway bar disconnect. The Power Wagon's front bar disconnects hydraulically below 18 mph in 4WD, and the actuator and its linkage have a fixed geometry. A generic Ram 2500 kit's sway bar drop bracket or extended end links may not preserve the disconnect's engagement travel, leaving you with a bar that will not re-latch or one that binds. Confirm the kit is validated against the disconnect system, and after install run a full connect/disconnect cycle on jack stands before you drive it. The sway bar disconnect service guide covers what a failed re-latch looks like.

Articulink joints. The extra pivot joints at the axle end of the front control arms are what give the Power Wagon its articulation advantage, and they are a wear item. Lifting increases the static angle they sit at. Inspect them during the install while the front end is apart — the Articulink explainer has the check procedure, and doing it now costs nothing extra.

Gearing. Factory ratio is 4.10 front and rear on the 6.4L Hemi (410 hp / 429 lb-ft). At 35" the truck is acceptable on 4.10s. At 37" it is not — the effective ratio drops enough that the truck feels flat off the line, the 6-speed hunts on grades, and transmission temperatures climb while towing. Plan a 4.56 regear as part of the 37" decision, not as a later fix; see the regear guide and the mud-terrain tire guide for the full bill.

Load rating. GVWR on a 2019+ Power Wagon is 8,510 lb against a curb weight near 6,900 lb. At 37", buy tires by load index, not by size — a P-metric or light-duty LT casing in a 37 will be under-rated for this truck's front axle.

Budget a full weekend and expect one seized fastener. Work one axle at a time so the truck stays located.

  1. Document ride height first. Measure fender-lip-to-hub-center at all four corners with the truck on level ground and write it down. This is your before-and-after reference and your sag check later.
  2. Park on level ground, chock, and support the frame on jack stands with a second jack under the axle you are working on.
  3. Remove wheels. Soak all suspension fasteners in penetrant and give it fifteen minutes.
  4. Front: disconnect the sway bar end links and the shocks. Support the axle, then loosen the track bar at the frame before unloading the coils.
  5. Lower the axle in controlled steps, watching brake lines and the ABS harness for tension. Swap the coils.
  6. Install the track bar bracket or adjustable bar, the caster correction, and the drop pitman arm. Leave everything finger-tight.
  7. Install extended brake lines and bleed the front circuit.
  8. Rear: support the axle, remove shocks, unload and swap the rear coils, install the adjustable rear track bar, then extended rear lines and bleed.
  9. Reinstall wheels, lower the truck to the ground, and bounce it to settle the suspension before final torque.
  10. Torque every suspension fastener at ride height, not at full droop. Bushings clamped at droop are pre-loaded wrong and will tear. Follow the kit's torque sheet.
  11. Center the axles. Measure frame-rail-to-tire on both sides at each axle and set the adjustable track bars until the axle is centered under the truck.
  12. Cycle the sway bar disconnect through connect and disconnect, and check for contact at full lock both directions.
  13. Alignment. A four-wheel alignment on an HD truck runs $150-250. Set caster to spec, confirm toe, and re-check after 500 miles.
  14. Re-torque at 500 miles and re-check ride height for settling.
Line itemTypical cost
4"-4.5" Power Wagon-compatible lift system$1,500-2,700
Adjustable front track bar (if not in kit)$300-450
Caster correction arms (if not in kit)$400-800
Extended brake lines, front + rear$120-220
Bump stop extensions$50-100
Four-wheel alignment$150-250
Shop install (10-16 hr)$1,200-2,200
DIY all-in$2,100-4,300
Shop all-in$3,300-6,500

Before buying, confirm two things in writing with the vendor: that the kit is validated for the Power Wagon's electronic sway bar disconnect, and that it includes or accommodates track bar correction at both axles. A vendor that cannot answer those has not tested on this truck. If 4" is more than the build needs, the 3" mid-lift clears 35s with far less geometry work and is the better value for most owners.

A 4" lift on a Power Wagon is a coil-spring geometry project, not a spring swap — budget for track bars, caster correction, steering correction, and extended brake lines, and confirm the kit respects the factory sway bar disconnect. Pair it with 37s and a 4.56 regear if you actually crawl; stop at 3" and 35s if you do not.

Tools required

Parts

PartVendorEst. price
4" coil-spring lift system, Ram 2500 Power Wagon specificBDS Suspension~$2300
4.5" SST lift system, Ram 2500ReadyLift~$1800
Adjustable front track barCarli / Synergy / Thuren~$350
Extended stainless brake lines, front and rearCrown / Goodridge~$160
Front bump stop extensionsvarious~$70

Sources

Related


Written and maintained by an AZ wheeler and driveway wrencher. Always cross-reference your factory service manual — modifications affect vehicle safety and warranty. Work at your own risk.

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